Brass welding technology
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Welding difficulties
The main difficulty is zinc burnout, as it begins to boil and at a temperature above 905 ° C and evaporate intensely. The vapor of zinc, oxidized in air, falls on the surrounding objects in the form of a white coating. In order to reduce the precipitation of ZnO oxide, brewing of defects in brass castings of the brands LMC-58−2 and LMCS-58−2-2, which contain 58% copper, 2% lead, 2% manganese, is carried out with OB-5 electrodes.
Electrodes
Cast or pressed brass bars of grades ЛК which are alloyed by silicon are used. Welding is recommended in semi-vertical or horizontal position with a direct current of reverse polarity for an electrode Ø 6 mm, with a current strength of 200 ÷ 225 A. In order to obtain welded metal close to the basic composition, use electrode rods of the same basic metal composition. On such rods a two-layer coating is applied. As the first coating layer, the thickness of which is from 0.2 to 0.3 mm, the following composition is used: manganese ore — 30%, ferromanganese — 15%, titanium concentrate — 30%, potassium sulphate 5%, chalk — 20% .
Fluxes
The use of flux allows the molten metal to be protected from oxidation. Fluxes are used in the form of a mixture of the following composition: sodium chloride — 12.5%, potassium chloride — 50%, charcoal — 2.5%, cryolite — 35%. Boric slag can also be used as a flux.
Delivery, price
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